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MICROTherm
energy-saving device
for commercial sized
gas or oil fired boilers

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MICROTherm Project
United States Army
Garrison, Hawaii Schofield Barracks
February 6, 1999

The MICROTherm unit was introduced to Mr, Scon BIy, C.E.M., Energy Manager. A demonstration period was authorized and three MICROTherm units were installed. The results showed a 23% to 26% less fuel consumption based on meter readings. The MICROTherm unit eliminates unnecessary cycling of the boilers.

The following report is the conclusion of 2 years of data based on propane fuel consumption reports provided by The Gas Company and Department of Public Works, US Army Garrison.

There are a total of 104 units installed that includes locations at Scnofield Barracks, Tripler Army Hospital and Fort Shafter. There are MICROTherm installed locations with SNG (Synthetic Natural Gas) and Diesel fuel fired boilers that are not included in this propane fuel consumption report.

The fuel consumption for (he period of July 1997 through December 1997 was 283,595 gallons delivered with an average of 47.265 gallons per month. This time period is prior to the MICROTherm installation with 71 boilers operating at this time. The fuel consumption for the period of July 1998 through December 1998 was 250,232 gallons delivered with an average of 41,705 gallons per month. This time period includes the installation of the MICROTherm units. The average of 41,705 gallons includes an increase in fuel load with 81 boilers operating at this time.

The number of boilers have increased due to the replacement of several diesel boilers with new propane fueled boilers after remodeling of buildings were completed, These 10 new boilers have added 34,363 gallons of load in the months of July 1998 through December 1998 that did not exist in 1997. MICROTherm units have been installed on these 10 new boilers. The fuel consumption on these 10 boilers would have been at least 20% higher if the MICROTherms were not installed.

(The following loads increased at these locations: Triplor Hospital #102, Building #25, Area X Building 1221 tank #5, Menoher Road #1096, Kalohu Ave, Foote gate B quad, Wheeler Building #102 and 2074 Humphreys Avenue all have increased the loads on rhe buildings from remodeling or replacement of equipment.)

With the extra load of 34,363 gallons subtracted from 250,232 gallons (the months of July 1998 through December 1998), the adjusted consumption for the original 71 boilers during this same period is actually 216.232 gallons. The monthly average is 35,978 gallons. Comparing both time periods, less the load increase, reflected a reduction in fuel consumption of 11,287 gallons per month.

The price per gallon of fuel was determined by dividing the gross dollars spent by the gross gallons consumed. The average cost of $1.31 per gallon multiplied by 11,287 gallons = a savings of $14,78 5.97 per mouth. A yearly savings of $177.431.64

Fuel consumption data for MICROTherm units installed on Diesel and SNG (Synthetic Natural Gas) would be helpful to determine the actual return on investment. The savings results would increase and return on investment would be lens than 1.47 ycars.

Environmental benefits. Gas bums cleaner with less polluting emissions as compared to burning diesel or heavy fossil fuels to provide for hot water needs MICROTherm adds an extra benefit by reducing the fuel waste into the atmosphere. Emissions are reduced, fuel cost is reduced, maintenance is reduced and a reduced cycling extends the life of the equipment.

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